How To Cut A Door For A Mortise Lock

Tap the chisel at sharp angle to cut through the base of the chisel cuts. You can also cut through a lock with an angle grinder. Remove the waste wood with the chisel bevel side down held nearly parallel to the jamb.

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The brace is a u shaped steel hand tool that has a wood cap on one end and a bit chuck on the other.

How to cut a door for a mortise lock.

To install a mortise lock into a wood or composite door requires a pocket drilled into the edge of the door with the centerline of the door prep at 39 3 16 above the finished floor. Hold the chisel vertically about 1 8 inch away from one end of the mortise outline inside the waste area. Then create angled cuts across the grain of the mortise spot by tapping the back of the chisel with your hammer or mallet. A mortise lock in a very strong special locking system fitted to the inside of a door.

The minimum door width is 45mm or 1 75 inches. Here are six things you need to know about mortise locks for residential door security. Cut through the base of the cuts to empty the mortise of excess wood. 1 the mortise lock defined.

Starting at the top of the faceplate outline make a series of closely spaced chisel cuts about 1 8 inch deep inside the marks. Make sure to put on gloves and a face shield first since grinders can produce sparks. In the early days the pocket was cut out using a brace and bit. Angle your chisel so it sits at about 45 degrees making sure the beveled side faces up.

Clean out the mortise until its bottom is smooth and flat and at a depth exactly equal to the thickness of the strike plate. Use a bevel edge chisel and hammer to square the corners of the mortise if the faceplate has square corners. Fit the latch and faceplate into the door. Using a router attachment remove the wood between the pencil lines drawn on the door edge to create a mortise for the faceplate.

To cut a lock all you need is a pair of bolt cutters. Hold the lock at an angle as you cut through it which will make the cutting process easier. Test fit the plate as you work to check the mortise depth. Use a bevel edge chisel and hammer to square the corners of the mortise if the faceplate has square corners.

Move the chisel as needed to cut along the full width of the mortise. Using a router attachment remove the wood between the pencil lines drawn on the door edge to create a mortise for the faceplate. Create a series of angled chisel cuts between the outlines. To use a mortise lock your door must be thick enough to accommodate it.

The result will be to remove these cuts. Fit the latch and faceplate into the door. Tap the chisel with a hammer to make a 1 8 inch deep cut again match the hinge leaf thickness.

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