How To Make A Custum Door Panel

This is part one of hagan street rods modular door panel system.

How to make a custum door panel.

Compare door handles cut off design. Compare base door panel kit. When cutting the panel make sure to allow for additional space for the panel to fit in the groove more on that in the next step. But using some readily available components you can achieve professional looking results.

Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. View 1 89 99 more info. Notch design interior door handles. Place one 48 by 48 by 1 8 inch hardboard on a worktable.

I build mine by laminating two pieces of 3 4. A few other things to note. If there are any door handles or window cranks cut a hole in the foam now this will give that nice padded look with the handles sunk in just a hair. Cut a piece of the 1 4 foam the exact shape it needs to be on the front of the panel.

View 0 89 99 more info. Building an interior door. Interior doors are usually 1 3 8 thick. View 6 149 99.

The lumber that i generally use is 1 inch thick but as my interior door is 1 3 8 inches thick i needed to laminate two boards together to get it to my required thickness. I own a 6 jointer but the rails on this door are 8. Mark simpson demonstrates on a 1962 oldsmobile door panel how to create custom car door panels using abs board and pre sewn top stitch panels from ez boy interiors. When applying the first coat of resin don t simply paint the surface of the panel with the resin.

Products featured in this article. Also apply the resin around the edges to the backside of the panel. You don t need to coat the entire backside but. How to build your own car door panels step 1.

You don t want any overhang on the foam. This film will teach you how to design construct and upholster your own auto door panels. Watch the videos to learn how to build custom door panels for any vehicle. Pull out the hand planes and.

Part one the frame clamps clamps and more clamps.